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Executive Vehicle Verdict

The 2025 Volvo EX90 is associated with 67 official NHTSA owner defect complaints and 3 safety recall campaigns in the federal safety database.

The most frequently reported component area is Electrical System, accounting for 9 reports (13% of total complaints). EPA records certify all-electric efficiency of 81 to 84 MPGe with an estimated driving range of 300–310 miles across 4 certified vehicle configurations.

Official Federal Record Profile
  • • NHTSA Owner Complaints: 67 consumer reports filed
  • • Safety Recall Campaigns: 3 official campaigns
  • • Primary Defect Domain: Electrical System (9 / 13%)
  • • Field Incident Signals: 2 crash / 0 fire / 1 injury reports
  • • NCAP Crash Safety: 5 / 5 Stars Overall Laboratory Score
  • • EPA Certified Range: 81 MPGe across 4 powertrain trims
Directly compiled from official NHTSA Office of Defects Investigation (ODI), NHTSA NCAP, and EPA FuelEconomy.gov databases.

What is the fuel economy and range of the 2025 Volvo EX90?

Official EPA laboratory test ratings, electric driving range, and annual energy cost estimates by certified vehicle variant

Variant Engine Drivetrain Transmission City Highway Combined EV Range Est. Annual Fuel Cost
EX90 Twin Motor (21 Inch Wheels) 100% Electric Electric Motor All-Wheel Drive Automatic (A1) 86 MPGe 82 MPGe 84 MPGe 310 mi $900 / yr
EX90 Twin Motor Performance (21 Inch Wheels) 100% Electric Electric Motor All-Wheel Drive Automatic (A1) 86 MPGe 82 MPGe 84 MPGe 310 mi $900 / yr
EX90 Twin Motor (20 and 22 Inch Wheels) 100% Electric Electric Motor All-Wheel Drive Automatic (A1) 83 MPGe 78 MPGe 81 MPGe 300 mi $950 / yr
EX90 Twin Motor Performance (20 and 22 Inch Wheels) 100% Electric Electric Motor All-Wheel Drive Automatic (A1) 83 MPGe 78 MPGe 81 MPGe 300 mi $950 / yr
Data Boundary Note: EPA specifications are shown by certified vehicle configuration. NHTSA complaints and recall totals are recorded at the model-year level across all configurations.
Electric Range & Charging: The 2025 Volvo EX90 provides an official EPA-rated driving range of up to 310 miles on a single battery charge.

What are the crash test safety ratings for the 2025 Volvo EX90?

Official 5-Star Safety Ratings evaluated by the National Highway Traffic Safety Administration

Tested Drivetrain / Cab Variant Overall Rating Frontal Crash Side Crash Rollover Rating Rollover Risk
SUV AWD 10.9%
Active Driver Assistance Systems (NHTSA Recorded): Forward Collision Warning (FCW) is documented as Standard and Lane Departure Warning (LDW) is documented as Standard in official NHTSA records for tested 2025 Volvo EX90 models.
View complete 2025 Volvo EX90 crash test & safety breakdown →

What defect complaints are reported for the 2025 Volvo EX90?

Summary of 67 verified consumer defect submissions filed with the NHTSA Office of Defects Investigation (ODI)

Total Complaints
67
Crash Reports
2
Fire Reports
0
Complaints w/ Injury
1
Total Injuries
1

Top Reported Problem Categories

Ranked by total consumer complaint submissions recorded by NHTSA

Electrical System 9 complaints
ELECTRICAL SYSTEM,FUEL/PROPULSION SYSTEM 5 complaints
ELECTRICAL SYSTEM,UNKNOWN OR OTHER,LANE DEPARTURE 3 complaints
Fuel & Propulsion System 3 complaints
Powertrain 3 complaints (1 crash)

Data Attribution & Context: Complaints are self-reported by vehicle owners to NHTSA and represent unverified consumer submissions. Complaint volume does not equal a statistically controlled failure rate and is not adjusted for total vehicles sold or cumulative mileage driven.

View all 2025 Volvo EX90 problems & component breakdown (38 categories) →

Are there open safety recalls on the 2025 Volvo EX90?

Manufacturer safety recall campaigns monitored and recorded by NHTSA

NHTSA Campaign #25V654000 Active Recall
Affected Component: STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

Defect Summary: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.

Free Manufacturer Remedy: Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.
NHTSA Campaign #25V071000 Active Recall
Affected Component: EXTERIOR LIGHTING:HEADLIGHTS:CONCEALMENT DEVICES

Defect Summary: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.

Free Manufacturer Remedy: The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.
NHTSA Campaign #24V869000 Active Recall
Affected Component: SEATS:CRITICAL FASTENERS

Defect Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.

Free Manufacturer Remedy: Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.
View all 2025 Volvo EX90 recalls & campaign history (3 campaigns) →
Search Intelligence

Quick Answers: Key Questions Drivers Ask About the 2025 Volvo EX90

Direct, deterministic answers synthesized from verified United States government databases for the 2025 Volvo EX90

How many safety recalls does the 2025 Volvo EX90 have?

The 2025 Volvo EX90 is associated with 3 official NHTSA safety recall campaigns in AutoUtility's current federal records.

If your individual vehicle is affected by an open safety recall, NHTSA advises owners to contact an authorized franchised dealership for the recall remedy at no charge. Because recall campaigns apply to specific production runs and equipment batches, vehicle owners should verify their 17-digit VIN at NHTSA.gov.

Source: NHTSA Safety Recalls Database (49 U.S.C. 30118)

What are the most common problems reported for the 2025 Volvo EX90?

NHTSA records list 67 consumer defect complaints for the 2025 Volvo EX90. The most frequently referenced vehicle system is Electrical System, appearing in 9 filings (13% of submissions).

Consumer complaints represent unverified owner submissions filed under federal reporting guidelines and describe reported component behavior rather than audited failure rates.

Source: NHTSA Office of Defects Investigation (ODI)

What is the NHTSA safety rating for the 2025 Volvo EX90?

Under the NHTSA New Car Assessment Program (NCAP), the 2025 Volvo EX90 earned an Overall Safety Rating of 5 out of 5 stars across 1 tested configuration(s).

Laboratory evaluations include a 35 mph frontal barrier crash, side barrier and pole impact tests, and static rollover resistance assessments.

Source: NHTSA New Car Assessment Program (NCAP)

What is the electric driving range of the 2025 Volvo EX90?

The all-electric 2025 Volvo EX90 is EPA-certified for an estimated driving range of 300 to 310 miles per full charge across certified configurations.

Official EPA combined efficiency ratings reach up to 84 MPGe based on standardized dynamometer laboratory testing.

Source: EPA FuelEconomy.gov Certified Database
Official US Government Data Provenance

The specifications, safety ratings, defect reports, and recall campaigns published on this page are retrieved directly from official United States Government agency databases:

  • NHTSA Office of Defects Investigation (ODI): Consumer complaints and defect reports.
  • NHTSA New Car Assessment Program (NCAP): Frontal, side, and rollover 5-Star crash safety test ratings.
  • U.S. EPA / FuelEconomy.gov: Standardized multi-cycle dynamometer fuel economy, MPGe, and electric driving range ratings.

Local Production Store Compiled: August 2026 • Deterministic Audited Dataset • Zero Dynamic External API Runtime Latency.