The 2025 Volvo EX90 is associated with 67 official NHTSA owner defect complaints and 3 safety recall campaigns in the federal safety database. The most frequently reported component area is Electrical System, accounting for 9 reports (13% of total complaints). EPA records certify all-electric efficiency of 81 to 84 MPGe with an estimated driving range of 300–310 miles across 4 certified vehicle configurations.
Key Data Findings
- • NHTSA Owner Complaints: 67 reports
- • Safety Recall Campaigns: 3 campaigns
- • Top Reported Defect Area: Electrical System (9 / 13%)
- • Safety Incident Signals: 2 crash / 0 fire / 1 injury reports
- • NHTSA Overall Safety Rating: 5 / 5 Stars
- • EPA Efficiency: 81–84 MPGe (4 variants)
Data Note: Compiled directly from official NHTSA Office of Defects Investigation (ODI), NHTSA 5-Star Safety Ratings, and EPA FuelEconomy.gov databases.
| Variant | Engine | Drivetrain | Transmission | City | Highway | Combined | EV Range | Est. Annual Fuel Cost |
| EX90 Twin Motor (21 Inch Wheels) 100% Electric | Electric Motor | All-Wheel Drive | Automatic (A1) | 86 MPGe | 82 MPGe | 84 MPGe | 310 mi | $900 / yr |
| EX90 Twin Motor Performance (21 Inch Wheels) 100% Electric | Electric Motor | All-Wheel Drive | Automatic (A1) | 86 MPGe | 82 MPGe | 84 MPGe | 310 mi | $900 / yr |
| EX90 Twin Motor (20 and 22 Inch Wheels) 100% Electric | Electric Motor | All-Wheel Drive | Automatic (A1) | 83 MPGe | 78 MPGe | 81 MPGe | 300 mi | $950 / yr |
| EX90 Twin Motor Performance (20 and 22 Inch Wheels) 100% Electric | Electric Motor | All-Wheel Drive | Automatic (A1) | 83 MPGe | 78 MPGe | 81 MPGe | 300 mi | $950 / yr |
Data Boundary Note: EPA specifications are shown by certified vehicle configuration. NHTSA complaints and recall totals are recorded at the model-year level across all configurations.
Electric Range & Charging: The 2025 Volvo EX90 provides an official EPA-rated driving range of up to 310 miles on a single battery charge.
| Tested Drivetrain / Cab Variant | Overall Rating | Frontal Crash | Side Crash | Rollover Rating | Rollover Risk |
| SUV AWD | | | | | 10.9% |
Active Driver Assistance Systems (NHTSA Recorded): Forward Collision Warning (FCW) is documented as Standard and Lane Departure Warning (LDW) is documented as Standard in official NHTSA records for tested 2025 Volvo EX90 models.
View complete 2025 Volvo EX90 crash test & safety breakdown →
Top Reported Problem Categories
Ranked by total consumer complaint submissions recorded by NHTSA
Data Attribution & Context: Complaints are self-reported by vehicle owners to NHTSA and represent unverified consumer submissions. Complaint volume does not equal a statistically controlled failure rate and is not adjusted for total vehicles sold or cumulative mileage driven.
View all 2025 Volvo EX90 problems & component breakdown (38 categories) →
Affected Component: STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT
Defect Summary: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.
Free Manufacturer Remedy: Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.
Affected Component: EXTERIOR LIGHTING:HEADLIGHTS:CONCEALMENT DEVICES
Defect Summary: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.
Free Manufacturer Remedy: The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.
Affected Component: SEATS:CRITICAL FASTENERS
Defect Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.
Free Manufacturer Remedy: Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.
View all 2025 Volvo EX90 recalls & campaign history (3 campaigns) →