Defect Summary: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4, RAV4 Hybrid, Lexus ES350, Lexus RX350, Lexus RX450H, 2021 Sienna Hybrid, Lexus ES250, 2020-2022 Camry, Camry Hybrid, and ES300H vehicles. A short circuit may develop in the Occupant Classification System (OCS) sensor, preventing the front passenger air bag from deploying.
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Executive Vehicle Verdict
The 2020 Toyota Highlander is associated with 316 official NHTSA owner defect complaints and 5 safety recall campaigns in the federal safety database.
The most frequently reported component area is Powertrain, accounting for 113 reports (36% of total complaints). EPA testing covers 6 certified vehicle configurations spanning 2.5L 4-Cyl hybrid and 3.5l 6-cyl configurations. Gasoline and hybrid variants deliver 23 to 36 MPG combined. The 2020 Toyota Highlander belongs to the 4th generation (XU70) Highlander platform spanning model years 2020–2026.
- • NHTSA Owner Complaints: 316 consumer reports filed
- • Safety Recall Campaigns: 5 official campaigns
- • Primary Defect Domain: Powertrain (113 / 36%)
- • Field Incident Signals: 15 crash / 0 fire / 13 injury reports
- • NCAP Crash Safety: 5 / 5 Stars Overall Laboratory Score
- • EPA Certified Range: 23–36 MPG across 6 powertrain trims
What is the fuel economy and range of the 2020 Toyota Highlander?
Official EPA laboratory test ratings, electric driving range, and annual energy cost estimates by certified vehicle variant
| Variant | Engine | Drivetrain | Transmission | City | Highway | Combined | EV Range | Est. Annual Fuel Cost |
|---|---|---|---|---|---|---|---|---|
| Highlander Hybrid Hybrid | 2.5L 4-Cyl | Front-Wheel Drive | Automatic (AV-S6) | 36 MPG | 35 MPG | 36 MPG | — | $1,700 / yr |
| Highlander Hybrid AWD Hybrid | 2.5L 4-Cyl | All-Wheel Drive | Automatic (AV-S6) | 35 MPG | 35 MPG | 35 MPG | — | $1,750 / yr |
| Highlander Hybrid AWD LTD/PLAT Hybrid | 2.5L 4-Cyl | All-Wheel Drive | Automatic (AV-S6) | 35 MPG | 34 MPG | 35 MPG | — | $1,750 / yr |
| Highlander | 3.5L 6-Cyl | Front-Wheel Drive | Automatic (S8) | 21 MPG | 29 MPG | 24 MPG | — | $2,550 / yr |
| Highlander | 3.5L 6-Cyl | Front-Wheel Drive | Automatic (S8) | 20 MPG | 28 MPG | 23 MPG | — | $2,650 / yr |
| Highlander AWD | 3.5L 6-Cyl | All-Wheel Drive | Automatic (S8) | 20 MPG | 27 MPG | 23 MPG | — | $2,650 / yr |
What are the crash test safety ratings for the 2020 Toyota Highlander?
Official 5-Star Safety Ratings evaluated by the National Highway Traffic Safety Administration
| Tested Drivetrain / Cab Variant | Overall Rating | Frontal Crash | Side Crash | Rollover Rating | Rollover Risk |
|---|---|---|---|---|---|
| SUV FWD | 16.900000000000002% | ||||
| HYBRID SUV FWD | 16.900000000000002% | ||||
| SUV AWD | 16.400000000000002% | ||||
| HYBRID SUV AWD | 16.400000000000002% |
Standard and Lane Departure Warning (LDW) is documented as Standard in official NHTSA records for tested 2020 Toyota Highlander models.
What defect complaints are reported for the 2020 Toyota Highlander?
Summary of 316 verified consumer defect submissions filed with the NHTSA Office of Defects Investigation (ODI)
Top Reported Problem Categories
Ranked by total consumer complaint submissions recorded by NHTSA
Data Attribution & Context: Complaints are self-reported by vehicle owners to NHTSA and represent unverified consumer submissions. Complaint volume does not equal a statistically controlled failure rate and is not adjusted for total vehicles sold or cumulative mileage driven.
View all 2020 Toyota Highlander problems & component breakdown (54 categories) →Are there open safety recalls on the 2020 Toyota Highlander?
Manufacturer safety recall campaigns monitored and recorded by NHTSA
Defect Summary: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2023 Highlander & Highlander Hybrid vehicles. During normal vehicle operation, minor impact to the front lower bumper cover may result in the cover coming loose or detaching.
Defect Summary: Toyota Engineering & Manufacturing (Toyota) is recalling certain 2022 Lexus LX 600, Lexus NX 350h, Lexus NX 450h+, Toytoa RAV4 Hybrid, 2021-2022 Lexus LS 500h, Toyota Mirai, RAV4 PRIME, Sienna, Venza, and 2020-2022 Toyota Highlander Hybrid vehicles. The Skid Control ECU software may not turn on the Vehicle Stability Control (VSC) system when the vehicle is restarted after the driver has disabled the VSC system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."
Quick Answers: Key Questions Drivers Ask About the 2020 Toyota Highlander
Direct, deterministic answers synthesized from verified United States government databases for the 2020 Toyota Highlander
How many safety recalls does the 2020 Toyota Highlander have?
The 2020 Toyota Highlander is associated with 5 official NHTSA safety recall campaigns in AutoUtility's current federal records.
If your individual vehicle is affected by an open safety recall, NHTSA advises owners to contact an authorized franchised dealership for the recall remedy at no charge. Because recall campaigns apply to specific production runs and equipment batches, vehicle owners should verify their 17-digit VIN at NHTSA.gov.
What are the most common problems reported for the 2020 Toyota Highlander?
NHTSA records list 316 consumer defect complaints for the 2020 Toyota Highlander. The most frequently referenced vehicle system is Powertrain, appearing in 113 filings (36% of submissions).
Consumer complaints represent unverified owner submissions filed under federal reporting guidelines and describe reported component behavior rather than audited failure rates.
What is the NHTSA safety rating for the 2020 Toyota Highlander?
Under the NHTSA New Car Assessment Program (NCAP), the 2020 Toyota Highlander earned an Overall Safety Rating of 5 out of 5 stars across 4 tested configuration(s).
Laboratory evaluations include a 35 mph frontal barrier crash, side barrier and pole impact tests, and static rollover resistance assessments.
What fuel economy (MPG) does the 2020 Toyota Highlander get?
Official EPA laboratory estimates for the 2020 Toyota Highlander range from 23 to 36 MPG combined (55% city / 45% highway weighted) depending on engine, transmission, and drivetrain configuration.
Using AutoUtility's standardized operating cost model (15,000 miles/year, $3.50/gal gas, $0.16/kWh electricity), annual energy expenditures range across certified configurations based on official EPA laboratory test baselines.
The specifications, safety ratings, defect reports, and recall campaigns published on this page are retrieved directly from official United States Government agency databases:
- NHTSA Office of Defects Investigation (ODI): Consumer complaints and defect reports.
- NHTSA New Car Assessment Program (NCAP): Frontal, side, and rollover 5-Star crash safety test ratings.
- U.S. EPA / FuelEconomy.gov: Standardized multi-cycle dynamometer fuel economy, MPGe, and electric driving range ratings.
Local Production Store Compiled: August 2026 • Deterministic Audited Dataset • Zero Dynamic External API Runtime Latency.