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Executive Vehicle Verdict

The 2016 Ford Explorer is associated with 2441 official NHTSA owner defect complaints and 15 safety recall campaigns in the federal safety database.

The most frequently reported component area is Structure & Body, accounting for 519 reports (21% of total complaints). EPA testing covers 7 certified vehicle configurations spanning 2.3l 4-cyl and 3.5l 6-cyl configurations. Gasoline and hybrid variants deliver 18 to 22 MPG combined.

Official Federal Record Profile
  • • NHTSA Owner Complaints: 2441 consumer reports filed
  • • Safety Recall Campaigns: 15 official campaigns
  • • Primary Defect Domain: Structure & Body (519 / 21%)
  • • Field Incident Signals: 38 crash / 14 fire / 43 injury reports
  • • NCAP Crash Safety: 5 / 5 Stars Overall Laboratory Score
  • • EPA Certified Range: 18–22 MPG across 7 powertrain trims
Directly compiled from official NHTSA Office of Defects Investigation (ODI), NHTSA NCAP, and EPA FuelEconomy.gov databases.

What is the fuel economy and range of the 2016 Ford Explorer?

Official EPA laboratory test ratings, electric driving range, and annual energy cost estimates by certified vehicle variant

Variant Engine Drivetrain Transmission City Highway Combined EV Range Est. Annual Fuel Cost
Explorer FWD 2.3L 4-Cyl Front-Wheel Drive Automatic (S6) 19 MPG 27 MPG 22 MPG — $2,800 / yr
Explorer 2WD FFV 3.5L 6-Cyl Front-Wheel Drive Automatic (S6) 17 MPG 24 MPG 20 MPG — $3,100 / yr
Explorer FWD 3.5L 6-Cyl Front-Wheel Drive Automatic (S6) 17 MPG 24 MPG 20 MPG — $3,100 / yr
Explorer AWD 2.3L 4-Cyl All-Wheel Drive Automatic (S6) 18 MPG 26 MPG 21 MPG — $2,950 / yr
Explorer AWD FFV 3.5L 6-Cyl All-Wheel Drive Automatic (S6) 16 MPG 23 MPG 19 MPG — $3,250 / yr
Explorer AWD 3.5L 6-Cyl All-Wheel Drive Automatic (S6) 16 MPG 23 MPG 19 MPG — $3,250 / yr
Explorer AWD 3.5L 6-Cyl All-Wheel Drive Automatic (S6) 16 MPG 22 MPG 18 MPG — $3,400 / yr
Data Boundary Note: EPA specifications are shown by certified vehicle configuration. NHTSA complaints and recall totals are recorded at the model-year level across all configurations.

What are the crash test safety ratings for the 2016 Ford Explorer?

Official 5-Star Safety Ratings evaluated by the National Highway Traffic Safety Administration

Tested Drivetrain / Cab Variant Overall Rating Frontal Crash Side Crash Rollover Rating Rollover Risk
4 DR SUV FWD 16.400000000000002%
4 DR SUV AWD 17.4%
Active Driver Assistance Systems (NHTSA Recorded): Forward Collision Warning (FCW) is documented as Optional and Lane Departure Warning (LDW) is documented as Optional in official NHTSA records for tested 2016 Ford Explorer models.
View complete 2016 Ford Explorer crash test & safety breakdown →

What defect complaints are reported for the 2016 Ford Explorer?

Summary of 2441 verified consumer defect submissions filed with the NHTSA Office of Defects Investigation (ODI)

Total Complaints
2441
Crash Reports
38
Fire Reports
14
Complaints w/ Injury
43
Total Injuries
59

Top Reported Problem Categories

Ranked by total consumer complaint submissions recorded by NHTSA

Structure & Body 519 complaints (3 crashes)
Steering 432 complaints (4 crashes)
Engine 208 complaints
Powertrain 130 complaints (2 crashes)
Engine & Cooling 87 complaints

Data Attribution & Context: Complaints are self-reported by vehicle owners to NHTSA and represent unverified consumer submissions. Complaint volume does not equal a statistically controlled failure rate and is not adjusted for total vehicles sold or cumulative mileage driven.

View all 2016 Ford Explorer problems & component breakdown (182 categories) →

Are there open safety recalls on the 2016 Ford Explorer?

Manufacturer safety recall campaigns monitored and recorded by NHTSA

NHTSA Campaign #26V448000 Active Recall
Affected Component: STRUCTURE:BODY

Defect Summary: Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The roof rail covers may come loose and detach from the vehicle.

Free Manufacturer Remedy: Dealers will inspect the roof rail covers and as necessary, repair or replace the push-pins, rail clips, or roof rail covers, free of charge. Interim letters, notifying owners of the safety risk, are expected to be mailed August 24, 2026. Additional letters will be sent once the remedy is available, anticipated in September 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S54. This recall expands previous NHTSA recall number 21V316. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on July 16, 2026.
NHTSA Campaign #25V685000 Active Recall
Affected Component: EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER

Defect Summary: Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater is plugged in.

Free Manufacturer Remedy: Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater element with a threaded blanking plug, and remove the block heater electrical cord. Interim letters, notifying owners of the safety risk, were mailed December 3, 2025. Additional letters will be sent once the final remedy is available, anticipated September 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 15, 2025.
NHTSA Campaign #25V347000 Active Recall
Affected Component: STRUCTURE:BODY

Defect Summary: Ford Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.

Free Manufacturer Remedy: Dealers will repair the B-pillar trim, free of charge. Interim letters, notifying owners of the safety risk, were mailed June 5, 2025. A second notice will be sent once the final remedy is available, anticipated November 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S53.
View all 2016 Ford Explorer recalls & campaign history (15 campaigns) →
Search Intelligence

Quick Answers: Key Questions Drivers Ask About the 2016 Ford Explorer

Direct, deterministic answers synthesized from verified United States government databases for the 2016 Ford Explorer

How many safety recalls does the 2016 Ford Explorer have?

The 2016 Ford Explorer is associated with 15 official NHTSA safety recall campaigns in AutoUtility's current federal records.

If your individual vehicle is affected by an open safety recall, NHTSA advises owners to contact an authorized franchised dealership for the recall remedy at no charge. Because recall campaigns apply to specific production runs and equipment batches, vehicle owners should verify their 17-digit VIN at NHTSA.gov.

Source: NHTSA Safety Recalls Database (49 U.S.C. 30118)

What are the most common problems reported for the 2016 Ford Explorer?

NHTSA records list 2,441 consumer defect complaints for the 2016 Ford Explorer. The most frequently referenced vehicle system is Structure & Body, appearing in 519 filings (21% of submissions).

Consumer complaints represent unverified owner submissions filed under federal reporting guidelines and describe reported component behavior rather than audited failure rates.

Source: NHTSA Office of Defects Investigation (ODI)

What is the NHTSA safety rating for the 2016 Ford Explorer?

Under the NHTSA New Car Assessment Program (NCAP), the 2016 Ford Explorer earned an Overall Safety Rating of 5 out of 5 stars across 2 tested configuration(s).

Laboratory evaluations include a 35 mph frontal barrier crash, side barrier and pole impact tests, and static rollover resistance assessments.

Source: NHTSA New Car Assessment Program (NCAP)

What fuel economy (MPG) does the 2016 Ford Explorer get?

Official EPA laboratory estimates for the 2016 Ford Explorer range from 18 to 22 MPG combined (55% city / 45% highway weighted) depending on engine, transmission, and drivetrain configuration.

Using AutoUtility's standardized operating cost model (15,000 miles/year, $3.50/gal gas, $0.16/kWh electricity), annual energy expenditures range across certified configurations based on official EPA laboratory test baselines.

Source: EPA FuelEconomy.gov Certified Database
Official US Government Data Provenance

The specifications, safety ratings, defect reports, and recall campaigns published on this page are retrieved directly from official United States Government agency databases:

  • NHTSA Office of Defects Investigation (ODI): Consumer complaints and defect reports.
  • NHTSA New Car Assessment Program (NCAP): Frontal, side, and rollover 5-Star crash safety test ratings.
  • U.S. EPA / FuelEconomy.gov: Standardized multi-cycle dynamometer fuel economy, MPGe, and electric driving range ratings.

Local Production Store Compiled: August 2026 • Deterministic Audited Dataset • Zero Dynamic External API Runtime Latency.