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Executive Vehicle Verdict

The 2021 Volvo XC60 is associated with 31 official NHTSA owner defect complaints and 5 safety recall campaigns in the federal safety database.

The most frequently reported component area is Steering, accounting for 4 reports (13% of total complaints). EPA testing covers 4 certified vehicle configurations spanning 2L 4-Cyl plug-in hybrid and 2l 4-cyl configurations. Gasoline and hybrid variants deliver 23 to 25 MPG combined. Plug-in hybrid variants are rated up to 57 MPGe (27 MPG on gasoline) with up to 19 miles of electric driving range. Detailed NHTSA crash-test ratings are not available in the current AutoUtility dataset for this model year.

Official Federal Record Profile
  • • NHTSA Owner Complaints: 31 consumer reports filed
  • • Safety Recall Campaigns: 5 official campaigns
  • • Primary Defect Domain: Steering (4 / 13%)
  • • Field Incident Signals: 3 crash / 0 fire / 4 injury reports
  • • NCAP Crash Safety: Not rated by NHTSA
  • • EPA Certified Range: 23–25 MPG across 4 powertrain trims
Directly compiled from official NHTSA Office of Defects Investigation (ODI), NHTSA NCAP, and EPA FuelEconomy.gov databases.

What is the fuel economy and range of the 2021 Volvo XC60?

Official EPA laboratory test ratings, electric driving range, and annual energy cost estimates by certified vehicle variant

Variant Engine Drivetrain Transmission City Highway Combined EV Range Est. Annual Fuel Cost
XC60 AWD PHEV Plug-in Hybrid 2L 4-Cyl All-Wheel Drive Automatic (S8) 56 MPGe (26 MPG) 57 MPGe (28 MPG) 57 MPGe (27 MPG) 19 mi EV (520 mi total) $2,800 / yr
XC60 FWD 2L 4-Cyl Front-Wheel Drive Automatic (S8) 22 MPG 29 MPG 25 MPG — $3,050 / yr
XC60 AWD 2L 4-Cyl All-Wheel Drive Automatic (S8) 21 MPG 28 MPG 24 MPG — $3,150 / yr
XC60 AWD 2L 4-Cyl All-Wheel Drive Automatic (S8) 20 MPG 27 MPG 23 MPG — $3,300 / yr
Data Boundary Note: EPA specifications are shown by certified vehicle configuration. NHTSA complaints and recall totals are recorded at the model-year level across all configurations.

What are the crash test safety ratings for the 2021 Volvo XC60?

Official 5-Star Safety Ratings evaluated by the National Highway Traffic Safety Administration

NHTSA 5-Star NCAP laboratory crash evaluations are not currently on file for the 2021 Volvo XC60.

Active Driver Assistance Systems (NHTSA Recorded): Forward Collision Warning (FCW) is documented as Not Specified and Lane Departure Warning (LDW) is documented as Not Specified in official NHTSA records for tested 2021 Volvo XC60 models.
View complete 2021 Volvo XC60 crash test & safety breakdown →

What defect complaints are reported for the 2021 Volvo XC60?

Summary of 31 verified consumer defect submissions filed with the NHTSA Office of Defects Investigation (ODI)

Total Complaints
31
Crash Reports
3
Fire Reports
0
Complaints w/ Injury
4
Total Injuries
4

Top Reported Problem Categories

Ranked by total consumer complaint submissions recorded by NHTSA

Steering 4 complaints
Service Brakes 3 complaints
ELECTRICAL SYSTEM,UNKNOWN OR OTHER,FORWARD COLLISION AVOIDANCE 2 complaints
Lane Departure Warning 2 complaints
Air Bags 1 complaint (1 crash)

Data Attribution & Context: Complaints are self-reported by vehicle owners to NHTSA and represent unverified consumer submissions. Complaint volume does not equal a statistically controlled failure rate and is not adjusted for total vehicles sold or cumulative mileage driven.

View all 2021 Volvo XC60 problems & component breakdown (24 categories) →

Are there open safety recalls on the 2021 Volvo XC60?

Manufacturer safety recall campaigns monitored and recorded by NHTSA

NHTSA Campaign #25V179000 Active Recall
Affected Component: ELECTRICAL SYSTEM:SOFTWARE

Defect Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Free Manufacturer Remedy: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.
NHTSA Campaign #23V001000 Active Recall
Affected Component: STEERING

Defect Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Free Manufacturer Remedy: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
NHTSA Campaign #21V716000 Active Recall
Affected Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

Defect Summary: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Free Manufacturer Remedy: Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.
View all 2021 Volvo XC60 recalls & campaign history (5 campaigns) →
Search Intelligence

Quick Answers: Key Questions Drivers Ask About the 2021 Volvo XC60

Direct, deterministic answers synthesized from verified United States government databases for the 2021 Volvo XC60

How many safety recalls does the 2021 Volvo XC60 have?

The 2021 Volvo XC60 is associated with 5 official NHTSA safety recall campaigns in AutoUtility's current federal records.

If your individual vehicle is affected by an open safety recall, NHTSA advises owners to contact an authorized franchised dealership for the recall remedy at no charge. Because recall campaigns apply to specific production runs and equipment batches, vehicle owners should verify their 17-digit VIN at NHTSA.gov.

Source: NHTSA Safety Recalls Database (49 U.S.C. 30118)

What are the most common problems reported for the 2021 Volvo XC60?

NHTSA records list 31 consumer defect complaints for the 2021 Volvo XC60. The most frequently referenced vehicle system is Steering, appearing in 4 filings (13% of submissions).

Consumer complaints represent unverified owner submissions filed under federal reporting guidelines and describe reported component behavior rather than audited failure rates.

Source: NHTSA Office of Defects Investigation (ODI)

Is there an official NHTSA crash safety rating for the 2021 Volvo XC60?

An official NHTSA 5-Star NCAP crash test rating is not available for the 2021 Volvo XC60 in AutoUtility's current federal dataset.

NHTSA publishes crash safety evaluations for a selected sample of passenger vehicles each model year. Consult NHTSA.gov for active safety equipment records and vehicle safety bulletins.

Source: NHTSA NCAP Registry

What fuel economy (MPG) does the 2021 Volvo XC60 get?

Official EPA laboratory estimates for the 2021 Volvo XC60 range from 23 to 25 MPG combined (55% city / 45% highway weighted) depending on engine, transmission, and drivetrain configuration.

Using AutoUtility's standardized operating cost model (15,000 miles/year, $3.50/gal gas, $0.16/kWh electricity), annual energy expenditures range across certified configurations based on official EPA laboratory test baselines.

Source: EPA FuelEconomy.gov Certified Database
Official US Government Data Provenance

The specifications, safety ratings, defect reports, and recall campaigns published on this page are retrieved directly from official United States Government agency databases:

  • NHTSA Office of Defects Investigation (ODI): Consumer complaints and defect reports.
  • NHTSA New Car Assessment Program (NCAP): Frontal, side, and rollover 5-Star crash safety test ratings.
  • U.S. EPA / FuelEconomy.gov: Standardized multi-cycle dynamometer fuel economy, MPGe, and electric driving range ratings.

Local Production Store Compiled: August 2026 • Deterministic Audited Dataset • Zero Dynamic External API Runtime Latency.